About Us
About FuelSave International 
FuelSave International are manufacturers of unique High Emissivity energy saving refractory treatments and coatings which have been developed for use in high temperature industrial thermal processing vessels, kilns and furnaces. FuwlSave products are formulated from a proprietary blend of organic metallic oxide compounds suspended in unique carrier mechanisms and through these technically advanced compositions, which provide the end users of FuelSave with unparalleled reductions in energy consumption, emissions and other process related costs.
FuelSave will not spall or peel from any refractory or insulation substrate........ "FuelSave is the only way.... to achieve long term effective solution for both energy and emission reducing initiatives.
About FuelSave
FuelSave is supplied as a multi-pack system that is mixed on site and spray applied by our skilled installation engineers.
The aqueous consistency of FuelSave penetrates refractory surface porosity to form an impervious protective film which generates exceptional non-stick characteristics while substantially improving the refractories resistance to chemical attack from volatile organic compounds and other process contaminants.
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The proprietary and “UNIQUE” nano-organic-metallic oxide formulation has an aqueous consistency that permeates porosity in the refractory substrate to provide an impervious non-stick membrane to provide optimum long-term emissivity. By preventing the sticking of dust ash and oxides present in the processing atmosphere, FuelSave resists chemical attack from contaminants or volatiles found in fossil fuels or volatilised feed stock oxides, thus protecting refractories and enhancing longevity.
With a final installed thickness equalling approximately 30-40 microns, weight of the sintered coating amounts to a mere 250g/m2, rendering FuelSave as equally effective on low mass, low strength fibrous insulation linings as it is on dense refractory brick or monolithic.
Essentially FuelSave is NOT A CERAMIC based coating and therefore the perennial problems of coating, spalling or separation through differentials in thermal expansion are resolved...GUARANTEED.
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Benefits
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Installation
Our technicians have your safety, welfare and comfort in mind at all times. they are certified and experienced.
Return on Investment
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Benefits
- Significant reductions in energy and processing costs.
- Increases in productivity.
- Reduction of emissions.
- Better processing temperature homogeneity and sinter integrity.
- Improved refractory longevity.
- Reduced maintenance costs.
- Improves fibrous insulation durability, reduces shrinkage, hot spots and potential for premature failure.
- Improves refractory resistance to chemical attack and thermal shock.
- Non-Stick substrate reduces potential for inclusions.
- Coating provides zero risk of spalling or separation.
Technology
FuelSave is unique and innovative High Emissivity Coating based on Nano Organic Metallic Oxides. FuelSave is NOT a CERAMIC based formulation and therefore successfully overcomes the issue of thermal spalling and coating separation, a failure mechanism synonymous with traditional refractory oxide based coatings if used in applications subjected to repeated thermal cycling.
Installation
FuelSave is typically applied using airless spray equipment, with each installation normally being completed in ONE day. A team, professional comprising of one spray operative and one support worker is generally sufficient to treat up to 400m2 of refractory surface area per day. For larger furnaces, extra spray operatives would be required to guarantee same day completion.
Return on Investment
The Return on Investment (ROI) for an installation of FuelSave is generally measured in Weeks rather than Months.